Custom Pulleys
Ever-power has the expertise and technical capabilities to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we will be able to produce it regardless of what size, materials or fine detail required. Furthermore to assist with your tasks Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can even design your personal pulley model using our customized 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Light weight aluminum and other Finishes
Aluminum may be the standard metal for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other materials and finished such as steel or hard anodized light weight aluminum that your application may necessitate. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the quickest turnaround amount of time in the industry. View our Materials and Finishes
We provide pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We can also manufacture pulleys utilizing a variety of other components such as for example steel, bronze, plastic, aluminium, and brass.
We provide assistance through the style phase of customer orders, to help our customers obtain the most cost effective and effective pulley or sheave style.
We utilize the latest inspection products that helps us to keep quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Customized parts mean a complete host of stuff that a lot of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, eventually, increased prices.
For a number of companies, creating custom parts is handled in precisely this way. At Torque Transmissions, nevertheless, we have a different way of handling customized parts which makes better sense for our business and for our customers businesses.
At Torque Transmitting we use a PULL production procedure. Pull-through production is characterized by smaller sized batches, quick responses to client demands, and smooth product flow. This kind of creation is an example of lean production and is the key reason why we are able to make orders to consumer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what is ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold base system to make unique mold tooling, which outcomes in a very quick set up
Customer’s deadline places the order in the production schedule
Once an purchase is started it movements through the manufacturing procedure without delays or queues
Pull-through production of this kind facilitates product customization since the products are produced when they are ordered. This enables us to offer products that will meet a customer’s needs, rather than offering standard items that may not meet up with the needs of a customer or do the job 100%.