The Ever-Power is a battle-tested modular planetary gearbox system designed specifically for use in the Robotics marketplace. Designers choose among four result shafts, configure a single-stage planetary using one of six different reductions, or build a multi-level gearbox using some of the various ratio combinations.
All of the Ever-Electrical power gearboxes include installation plates & components for typical Robotics Competition motors (550, 775 Series, 9015 size motors) — these plates are custom designed for each motor to provide perfect piloting and huge efficiency.
What good is a versatile system if it’s not easy to disassemble and re-configure? That’s why we introduced the Ever-Vitality with assembly screws in the back of the gearbox. This makes it easy to change gear ratios, encoders, motors, etc. without have to take apart your complete mechanism. Another characteristic of the Ever-Vitality that makes it easy to use may be the detachable shaft coupler system. This system allows you to modify motors without the need to buy a special pinion and press it on. Furthermore, the Ever-Electricity uses the same pilot and bolt circle as the CIM, allowing you to manage a Ever-Power anywhere a CIM engine mounts.
he Ever-Power includes a variety of options for mounting. Each gearbox offers four 10-32 threaded holes at the top and bottom of its casing for easy aspect mounting. In addition, there are also holes on the front which allow face-mounting. Easily, these holes are on a 2″ bolt circle; this can be a same as the CIM motor – everywhere you can install a CIM-style engine, you can install a Ever-Power.
Other features include:
Six different planetary gear stages can be used to generate up to 72 unique gear ratios, the the majority of any COTS gearbox in FRC or FTC.
Adapts to a number of FRC motors (Handbag, Mini CIM, RS-550, RS-775, 775pro, Redline, AM-9015, and CIM)
Adapts to a number of FTC motors (AndyMark NeveRest, REV HD Hex Electric motor, Tetrix TorqueNADO)
ABEC-1/ISO 492 Class Regular Bearings, rated for 20,000+ RPM
AGMA-11 quality planet and sun gears made from hardened 4140 steel
The Ever-Electricity v2 assembly is now held as well as screws that install on the “back” (engine side) of the casing. This means that the gearbox can be disassembled to improve gearsets without taking out the gearbox outcome from the robot. Bosses have been added to the sides of the gearbox therefore when it is side-mounted you can “crank down” on the installation screws without accidentally misaligning a ring-gear stage. The v1 & v2 insight and output blocks can’t be mixed and matched – A v2 input block must be used with a v2 result block. Ring gears and gear kits are compatible between v1 & v2
The bottom Ever-Power kits now include an optional pilot ring that will allow users to pilot the Ever-Power on a 0.75″ hole, rather than counting on screw clearances to locate the gearbox. The plastic motor mounting plates today pilot on the insight block.
Product Overview
Product Usage:
All Ever-Power gearboxes require grease for proper operation and extended life. We suggest using our red tacky grease, am-2768. We also inspire that an individual powers the gearbox continually for thirty minutes without grease to permit the gear teeth to dress in in. While we perform design and style with short run occasions in mind, this ‘run in’ period for smooth gearbox operation, is recommended. Once this is completed, thorough grease of the gear teeth periodically to ensure smooth operation.
Solo speed planetary gearbox, with the same installation and output interface as a 2.5″ CIM motor. Each planet equipment has its bearing to spin openly on the carrier plate pins. A 2.5″ CIM Motor could also be used as the motor input, but requires this pinion gear ( am-0556) and a CIM planetary gear box spacer (am-0555).
Motor Input:
9015 motor fits upon this gearbox
550 motor fits upon this gearbox
2.5″ CIM Motor could be installed, with a bored-out sun gear and a spacer
Included Hardware:
Two – 8mm id ball bearings, (19mm od, 22mm od) supporting output shaft
One – Steel world and sun gears, 32 dp, 20 level p.a.
Five – Planet gears (12 tooth)
One – 15 tooth sunlight equipment, with 0.125 inch bore
One – 40 tooth ring gear
Performance Data:
(with the input being truly a 9015 Fisher-Price motor)
Input voltage: 12 volts
Stall Torque: 1.12 ft-lb.
Free speed: approximately 4,000 rpm
Assembly Tip:
Install the light weight aluminum plate to the face of the motor Just before pressing the pinion gear onto the engine shaft.
Specifications
Material: body is usually aluminum, shaft is 4140 steel
Mounting Holes: #10-32 tapped holes (2), on a 2″ bolt circle to attach at output shaft
Exterior dimension: 2.5 in.
Ratio: 3.67:1
Shaft Diameter: 0.313 inch,with 2mm keyway
Weight: 0.63 lbs
Product Features
Stainless steel 416 special non-electrolysis nickle surface treatment
Integrated helical inner ring gear
Patented output sealing systems design
One piece planet carrier with end result shaft design
Plasma nitriding
True helical gear design
Advanced gearing technology crowns lead of every gear tooth
Deep groove ball bearing
Lubricated with Nyogel 792D (Smart Grease)
With optional superior backlash of < 1 arc-min
Planetary Gearbox with Output Shaft
Ever-Power planetary gearboxes with outcome shaft are suited to a wide variety of drive solutions.
The output shaft comes in several variations, for example, since an output shaft with feather key for positive-fit and reputable power transmission. The feather major is a common connecting element within numerous drive parts and allows you to achieve an instant and secure connection between the planetary gearbox with end result shaft and your application.
The planetary gearbox with smooth output shaft is the ideal element for achieving a force-fit connection to a coupling. This permits you to accomplish maximum torque transmission whilst in reverse mode.
You can also connect the planetary gearbox with outcome shaft to your travel system with a toothed shaft. Utilizing a toothed output shaft standardized to DIN 5480, it is very simple to perfectly fit additional drive parts like a pinion with inner gearing.
The input flange of the planetary gearbox is individually adapted to the motor. The compact unit of planetary gearbox with result shaft and servomotor boosts your flexibility.
Due to the rotating productivity shaft’s low inertia, planetary gearboxes with result shaft will be the ideal solution for most dynamic applications. The flexibility of planetary gearboxes with result shaft gives you maximum versatility to opt for the right merchandise for your application.
If, regardless of the compactness of our planetary gearboxes, you will need a straight shorter gearbox, you will look for a right position planetary gearbox with output shaft here.
INDUSTRIAL PLANETARY GEARBOXES
Complete range of modular design planetary gearboxes for commercial applications. It combines powerful with low priced and compact size, wonderful reliability, simple unit installation and reduced maintenance. Brevini’s commercial planetary gearboxes come in a range of sizes to make sure optimum length and silent running in a variety of applications. These in-series or right-angle planetary gearboxes are available in male and woman shaft configurations. The man shaft option (splined or cylindrical) will be able to withstand good radial or axial loads on the result shaft.
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g700-P planetary gearboxes
Precision in the application.
The g700 planetary gearbox is an outstanding solution for dynamic and cost-optimized applications.
Its high-level of stability, long assistance life and excellent scalability produce it a precise solution for demanding equipment tasks.
Advantages:
For applications when a medium backlash is necessary
High input speed possible: max. input speed 18,000 rpm
Wide transmission range: i=3 to 512 in 24 ratios
Wide torque range: 44.25 to 7081 lb-in (5 to 800 Nm) in five sizes
Lifetime lubrication for any mounting position
Can always be combined with the following motors:
With synchronous and asynchronous servo motors in the power range from 0.33 to 27 Hp (0.25 to 20.3 kW) 2212 to 17,9670 lb-in (250 to 20,300 Nm)
The Ever-Electric power Planetary Gearbox for Ability and Precision
vrs inlineFull vitality with the highest levels of precision. The PlanetGear of Ever-Power has the necessary ability reserves designed for the most difficult electrical power transmission requirements.
Advantages:
compact design
advanced of efficiency
high torsional rigidity
low mass moment of inertia torque
high overload capacity
high dynamics
large transmission ratios
Ever-Power provides innovative, customised gearbox solutions in a helical-toothed style. The design of the toothing is normally carried out using KISSsoft and our own design and calculation programs.
In addition to the provision of tech support team and advice to your customers, we also dominate the entire engineering procedure. By working closely as well as our customers, we promise the development and production of the optimum drive solution in each case.