planetary reduction drive

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planetary reduction drive, which can supply a whole lot of speed reduction and torque in a system and the planet carrier shaft drives at large speed, while the reduction problems from the sun gears. Ever-Ability planetary drive supplys Large torque and with a concise structure. Product Selection Ratio：5～1400. Torque：0.46～736kNm. Item Features.
The general precision planetary reduction travel can be used for low-velocity and high-torque transmission equipment, and the engine, the inner combustion engine or other high-rate running power is meshed with the gears upon the input shaft of the gear reduction travel to mesh the huge gears in the output shaft to achieve the purpose of deceleration. Ordinary speed gear reduction drive s will also have several pairs of identical principle gears to attain the desired deceleration impact, the ratio of the amount of teeth of the large and small gears may be the tranny ratio. The Precision planetary reduction drive is a power transmitting mechanism that uses a gear quickness converter to decelerate the number of revolutions of the motor to a desired quantity of revolutions and acquire a device of a large torque.
Ever-Power Series planetary decrease drive (01~8) , in using for Series Port Devices, Mixer Planetary, of the center section planetary gears allowing Planetary decrease drive, swing and monitor drive applications be accommodated through output arrangements. With units obtainable in a large number of ratios, sizes, and resources, Our planetary lowering drive works extremely well singly or in combo to meet practically any reduction requirement.
The role of the gear reduction drive, An commercial planetary reduction drive was selected and installed in the industry machines, The net crankshaft torque on the speed of Planetary reduction travel (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, plus the capability to withstand heavy shock loads. Compact, torque dense style. Modular, Reduction Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include gear noise reduction, gear making sourcing, program … Wind strength speed of Planetary decrease drive planetary drives 10KW to 1 1.5MW. The primary featurs will be as followings:
Decrease the speed and increase the output torque concurrently. The torque outcome ratio can be multiplied by the motor output and the lowering ratio, but it should be noted that the ranked torque of the gear reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia is the sq . of the reduction ratio. You can view that the overall motor comes with an inertia benefit. Ever-Power planetary gear models are split into 21 basic groups depending on the torque and The wide selection of result shafts and flanges simplifies the decrease stages.
Types of gear lowering drive : Planetary, spur and special gearheads specifically designed for the brushless and brushed DC drives by Ever-Power. As well customized. with The initial toothed gear (pinion) is mounted directly on the electric motor shaft. The bearing of the output shaft is usually made of … Reduction ratio of 6:1 to 5752:1. Low noise level. Substantial efficiency. General gear reduction drive has helical equipment reduction drive (including parallel shaft helical gear reduction drive , worm gear reduction drive , bevel gear reduction travel , etc.), planetary reduction travel , cycloid gear reduction travel , worm gear reduction drive , planetary friction type mechanical stepless acceleration changer, etc.
Compact design for conserving space is readily available with collinear input and output. Multiple reduction ratio is readily available with combination of various planetary reduction drive. Putting in some product selection with mounting flanges and lowering sleeves. All our Buyers trust us as their favored partner for equipment and planetary travel engineering.
-Types of common gear reduction drive, Based on the most recent design and analysis technology, Hyosung Heavy Sectors designs and manufactures equipment boxes for steel, power, cement, rubber. A new compact style of three-stage differential cycloidal planetary gear drive based on the concept of the so-known as RV-of Planetary reduction travel is definitely proposed. Our planetary equipment, Wolfrom gear train, reduction gear, regulation …. priceless asset, as the result shaft stops when power is minimize to the drive, assembly is provided with a ring gear (16) and a sun gear … Gear (28) is definitely a flanged extension of sunlight equipment (12) which drives pinions (14).
The main feature of the worm gear reduction drive is that it has a reverse self-locking function and may have a sizable reduction ratio. The source shaft and the end result shaft are not on the same axis, nor on the same plane. However, the volume is normally large, the transmission productivity isn’t high, and the accuracy is not high.
Harmonic transmission of harmonic gear reduction drive is the utilization of flexible deformation controllable elastic deformation to transmit motion and power, small volume, high precision, however the disadvantage is normally that flexible wheel life is limited, not impact resilient, rigid and steel parts Relatively poor. The insight speed cannot be too high.
Precision planetary reduction drive has the features of compact structure, little return clearance, high accuracy, long service lifestyle and large rated end result torque. But the price is a little more expensive.
Inline and right angle execution up to 4 reduction stages, Ever-Power range of mixer drives are planetary gear models modified to meet the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo drive is the weight of the apparatus transmission device of Planetary reduction servo travel. In general, the excess weight of li yi’s mechanical and electric gear includes a great relationship with its material and heat therapy hardness.For example, at the same ability, the weight of the carburized hardened gear will be about 1/3 of the weight of the tempered gear.Therefore, in line with the structural features of Planetary reduction drive and the load nature of gears, hardtooth surface gears ought to be extensively used.There are various heat treatment solutions to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected according to the characteristics of Planetary reduction drive.
Chinese identity Planetary reduction servo drive applied for Planetary reduction servo drive gear drive fat loss ratio of input speed and output speed ratio.Number of units of planetary gears
directory
1 product advantages
2 product parameters
3 materials and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It really is compact structure, tiny return clearance, high precision, long service lifestyle, rated output torque may do a lot.But it’s a bit more costly.Planetary reduction drive is generally used in limited space when the need for a higher torque, that is, small volume large torque, and its reliability and life are much better than spur Planetary reduction drive.Spur Planetary reduction drive is utilized for low current usage, low noise and substantial efficiency and low cost applications.Planetary reduction travel is characterized by small size, significant output torque, excessive transmission efficiency, provided that there are these requirements can be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary decrease drive under maximum load (end result torque of fault end).
Working existence: the cumulative working time of Planetary reduction drive by rated load and rated suggestions speed.
Rated torque: it’s the torque that the rated life allows for long running time.When the output speed is 100 r/min, the life of Planetary reduction drive is the average life, above this value, the average life of Planetary reduction drive will be reduced.Planetary reduction drive fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is generally proportional to the weight of the gear, and the weight of the apparatus has a great relationship with the materials and heat treatment hardness.For example, at the same electricity, the fat of the carburized hardened equipment will be about 1/3 of the weight of the tempered gear.Therefore, according to the structural attributes of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be greatly used.There are numerous heat treatment methods to obtain gear with hard tooth surface, such as for example surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected in line with the characteristics of Planetary lowering drive.
In Planetary reduction travel family, the Planetary reduction travel with its small size, substantial transmission efficiency, extensive reduction range, high precision many advantages, and is widely used in servo, stepping, dc and various other transmitting systems.Its function is in the premise of ensuring accuracy transmission, mainly used to lessen the rotation speed and increase torque and reduce the load/motor rotational inertia ratio.So that you can help nearly all users to create good use of the Planetary reduction travel, this paper analyzes the sources of Planetary reduction travel and the drive motor shaft breaking, and introduces at length how exactly to properly install the Planetary reduction travel.
Right installation, use and maintenance of of Planetary reduction travel is an important link to ensure the normal procedure of mechanical equipment.Consequently, when you install the Planetary reduction drive, you should make sure to strictly follow the next installation related matters, carefully assemble and use.
The initial step is to verify whether the engine and Planetary reduction travel are intact before installation, and strictly check if the size of each part linked with the motor and Planetary reduction drive matches, here is the size of the positioning boss, input shaft and Planetary reduction drive groove of the engine and matching tolerance.
The next step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, adjust the clamping ring of PCS system to align the side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common surface quenching methods are high-frequency quenching (for small gears) and flame quenching (for significant gears).The surface hardened layer works best when it involves the base of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is about 0.35%~0.5%. The hardness of tooth surface can reach 45~55HRC.
Connection mode between of Planetary reduction drive and servo engine: holding mode – outcome shaft of servo electric motor extends into of Planetary decrease drive, servo engine and Planetary reduction travel are linked by flange. There is a deformable hoop in Planetary reduction drive. By functioning the locking screw on Planetary decrease travel, the hoop can tighten the axis of the servo engine (the author has a 0.75KW servo electric motor with this connection). Hence for this connection setting, servo motors usually do not need keyway (of program, keyway can also be, but buying keyway servo motors requires Money and delivery period are longer yo @ @). Some sort of
Connecting mode of_of Planetary reduction drive and servo engine: Connecting through external coupling. This connection setting uses external coupling, so it needs servo electrical and keyway. External coupling may also use flexible coupling (flexible shaft) – delicate shaft drive electrical power generally does not go beyond 5.5KW, speed can reach 20000 rpm. A kind of
Generally speaking, the servo motors without brakes and keyways are the the majority of used and the Ever-Power may be the largest. For this reason, to order the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction drive in the use of the process you will have some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction drive is mainly caused by the friction, vibration and collision of the transmission gears. How to effectively reduce and decrease the noise to create it more good requirements of environmental safety is also a key research topic at home and abroad.Reducing the gear transmission noises of Planetary reduction travel has become an important research matter in the market. Many scholars in the home and abroad regard the change of gear tooth engagement stiffness in gear transmission as the key factor of gear dynamic load, vibration and noises.By modifying the form, the powerful load and velocity fluctuation are minimized to reduce the noise.This technique has proved to be more effective in practice.But with this method, the process needs to have shape modification equipment, the majority of small factories often can not be implemented.
Planetary reduction drive is a sort of of Planetary reduction travel, what is the transmission structure of planetary gear?Let’s have a look.
A planetary gear carries a sun wheel, a planetary steering wheel, and a gear ring, wherein the planetary steering wheel is supported by a fixed axis of the planetary framework, allowing the planetary wheel to rotate on the supporting axis.The planetary wheel, sunlight wheel and the gear ring are in continuous meshing state.
Located in the guts of the planetary gear transmission mechanism may be the sun wheel, sunlight wheel and the earth wheel sometimes engage, two external gear meshing rotation direction is usually opposite.Just as sunlight is at the guts of the solar program, the solar wheel is named because of its location.Gear band is the interior gear, it and the planet wheel often meshing, may be the interior tooth and the outer gear meshing, the rotation direction between your two is the same.The amount of planetary gear depends upon the design load of the Planetary reduction drive, usually three or four, the more the number of bear the load is greater.
The above may be the Planetary reduction drive gear transmission structure of the main content.
Planetary speed of Planetary reduction drive is definitely a kind of speed of Planetary reduction drive, then, the planetary speed of Planetary reduction drive along the way of using the cause of the shaft break what?Let’s have a look.
1. The wrong type variety causes insufficient end result torque of the Planetary reduction drive.
Some users in the style selection, mistakenly provided that the selected rated result torque Planetary reduction travel to meet up the work requirements can be, in fact, it is not, one is the rated productivity torque of the engine rated output torque circumstances deceleration ratio, the value obtained in principle should be less than the product sample to provide similar Planetary reduction drive rated result torque.The other is to consider the overload capacity of the drive electric motor and the maximum operating torque required in practice.
2. In the process of acceleration and deceleration, the instantaneous torque borne by the outcome shaft of the Planetary decrease drive exceeds 2 times of its rated output torque, and this sort of acceleration and deceleration is too frequent, that will eventually make Planetary reduction drive break the shaft.
Theoretically, the utmost operating torque required simply by an individual must be less than 2 times the rated output torque of the Planetary reduction drive, especially in some applications must strictly adhere to this criterion.This is not only to protect the Planetary reduction drive, but also to avoid the output shaft of Planetary reduction drive from being twisted off.The main reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction travel and its own load are stuck, the overload capacity of the driving a vehicle motor will still make it constantly raise the output force, which might cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque 2 times and therefore twist the output shaft of the Planetary reduction drive.
Precision planetary reduction drive
Product Description:
There are two main types according to the output direction: directly type and correct angle type; Planetary equipment systems are used to execute speed reduction because of large torque. to predict gear noise from a rear wheel drive computerized transmission.
There are usually three types based on the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally higher than 10:1 and significantly less than or add up to 100:1), and three-stage deceleration (large reduction ratio is 100) :1, the overall division principle is higher than 100:1);
Based on the purpose: military and civilian;In line with the operating environment: regular environment, low temperature environment, clean place environment and vacuum environment;
Our speed of Planetary reduction drive planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Ability mountain drive you gain additional suprisingly low gears which enable you get climb the many extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the electric motor and Planetary reduction drive are in good shape before installation, and strictly check whether the size of each part connected with the motor and Planetary reduction travel is matched. Listed below are the size and matching tolerance of the positioning boss, input shaft and Planetary reduction travel groove of the engine.
Step 2 2: unscrew the screw on the outer dustproof hole of of Planetary lowering drive flange, adjust the clamping ring of PCS system to align the side hole with the dustproof hole, insert the interior hexagon to tighten.After that, remove the motor shaft keys.
The third step is to connect the engine with Planetary reduction travel by natural means.The concentricity of the output shaft of Planetary reduction drive and the input shaft of the engine must be steady when connected, and the external flange of the two must be parallel.If the concentricity isn’t consistent, the engine shaft will be broken or of Planetary lowering drive gear wear.
Furthermore, in the installation, do not use hammer and different blows, avoid the axial force or radial force too much harm to the bearing or equipment.Be sure to tighten the mounting bolt ahead of tightening the force bolt.Before installation, wipe aside the anti-corrosion oil of motor input shaft, positioning boss and connecting part of of Planetary reduction drive with gasoline or zinc-sodium water.Its purpose is to make sure tight connection and flexibility of operation, and stop unnecessary wear and tear.
Before the motor and Planetary lowering drive are connected, the motor shaft keyway ought to be perpendicular to the tightening bolt.To ensure a uniform force, primary screw the set up bolts at virtually any diagonal position, but do not screw tight, then screw the set up bolts at the additional two diagonal positions, and finally screw the four unit installation bolts one at a time.Finally, tighten the force bolt.All tightening bolts shall be fixed and checked by the torque plate hand based on the indicated torque data.
Appropriate installation between of Planetary reduction travel and mechanical apparatus is the same as right installation between of Planetary reduction drive and drive motor.The main element is to make certain that the output shaft of Planetary reduction travel and the drive part of the shaft concentricity.
servo motor of Planetary reduction drive Planetary reduction drive of Planetary reduction drive rated input increase to 18000 RPM (about of Planetary reduction travel itself size, the greater the rate of Planetary reduction travel, small the rated input velocity) above, industrial-grade servo motor of Planetary reduction drive output torque is normally not more than 2000 nm, special significant torque servo engine of Planetary reduction travel can do more than 10000 nm. Working heat range in 25 ℃ to 100 ℃ or so, by changing the grease can change its working temperature.Planetary reduction drive: the primary transmission structure is: planetary wheel, solar wheel, outer gear ring.Compared with different reduction gear, servo electric motor reduction gear has substantial rigidity, high precision (one stage can perform less than 1 stage),(double stage can perform less than 3 details), high transmission proficiency (single stage in 95-99%), high torque/volume ratio, life maintenance free features.Because of these characteristics, servo motor of Planetary reduction travel is mostly installed in the stepper motor and servo motor or perhaps brushless engine, used to lessen the speed, increase the torque, matching inertia.Ranked input speed of servo electric motor of Planetary reduction drive can reach up to 18000rpm(related to how big is Planetary reduction travel itself.