Product Description
Door & Window Roller
The roller wheels are usually made of 2 parts, 1 is the inside bearing and the other is the plastic shell covered on the bearing.
Bearing Material: Chrome Steel (GCr15), Carbon Steel
Sheel Material: Nylon, Imported POM, PA66, TPE, PU, etc.
Size: Customized based on buyer’s drawing or samples.
OEM Service: Custom material, size, logo, packing.
Certificate: CE
Picture Display:
Packing:
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Universal Packing |
Without any logo on bearings or packing. |
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CHINAMFG Packing |
With our brand CHINAMFG on bearings and packing. |
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Customized Packing |
Depends on buyer’s requirements. |
Certificate:
Our bearings comes with CE certificate and our company has been verified by SGS Group. Please contact us for clear certificate photos.
Other Bearings:
We supply different types of ball and roller bearings, slewing bearings, mini bearings, ceramic bearings, Linear guides.
To get the exact price, please contact us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Yes |
|---|---|
| Warranty: | Yes |
| Certification: | CE, SGS |
| Splittable: | Unsplittable |
| Surface Treatment: | Chrome Plated |
| Material: | Nylon, Nylon, PP, POM, ABS, Plastic |
| Samples: |
US$ 0.05/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can wheel pulleys be integrated into conveyor systems for material handling?
Yes, wheel pulleys can be effectively integrated into conveyor systems for material handling. Here’s a detailed explanation:
1. Belt Conveyors:
Belt conveyors are commonly used for material handling in various industries. They consist of a continuous belt looped around two or more pulleys, with one or more powered pulleys that drive the belt. These powered pulleys are typically wheel pulleys. The belt moves along the length of the conveyor, carrying materials from one point to another. Wheel pulleys provide the necessary driving force to move the belt and transport the materials.
2. Efficient Power Transmission:
Wheel pulleys ensure efficient power transmission in conveyor systems. By properly engaging with the conveyor belt, they transfer rotational motion from the drive mechanism (such as an electric motor or engine) to the belt. The positive grip of the wheel pulleys on the belt minimizes slippage, ensuring that the power is effectively transmitted to move the materials along the conveyor. This efficient power transmission is essential for maintaining a continuous and reliable material handling process.
3. Belt Tension and Tracking:
Wheel pulleys play a vital role in maintaining proper belt tension and tracking in conveyor systems. Tensioning mechanisms, such as adjustable pulley positions or tensioners, can be incorporated to ensure optimal tension in the conveyor belt. Proper tensioning prevents belt slippage and ensures that the belt remains tight and engaged with the wheel pulleys. Additionally, wheel pulleys can be designed with crowned surfaces or tracking guides to aid in belt tracking, keeping the belt centered and aligned within the conveyor system.
4. Versatility and Customization:
Wheel pulleys offer versatility and customization options for conveyor systems. They can accommodate different belt types, sizes, and materials, allowing for flexibility in system design. This versatility enables engineers to select the most suitable belt and pulley combination based on factors such as load capacity, speed, and material characteristics. Wheel pulleys can also be customized with specific groove profiles, dimensions, and surface coatings to optimize performance and durability for specific material handling applications.
5. Conveyor System Integration:
Wheel pulleys can be seamlessly integrated into conveyor systems. They can be mounted on drive shafts or incorporated into conveyor frames, providing a compact and efficient solution for material handling. The modular nature of conveyor systems allows for easy installation, replacement, or expansion of wheel pulleys as needed. Additionally, conveyor systems can be designed with multiple wheel pulleys to accommodate different sections or levels within the material handling process, enabling smooth and controlled movement of materials.
6. Maintenance and Safety:
Proper maintenance and safety measures are important considerations when integrating wheel pulleys into conveyor systems. Regular inspection and maintenance of the pulleys, belts, and associated components help identify and address any issues promptly, ensuring optimal performance and minimizing downtime. Safety guards and mechanisms can be implemented to protect operators and prevent accidents, such as pulley entanglement or material spillage.
Overall, wheel pulleys are well-suited for integration into conveyor systems for material handling. Their efficient power transmission, belt tension and tracking capabilities, versatility, and ease of integration make them a reliable and effective component in ensuring smooth and efficient material movement within various industries.
How do wheel pulleys handle different belt types and sizes?
Wheel pulleys are designed to handle different belt types and sizes by considering various factors that ensure proper belt engagement, tracking, and power transmission. Here’s a detailed explanation:
1. Groove Profile:
The groove profile of the wheel pulley is tailored to match the specific belt type. Different belt types, such as V-belts, flat belts, timing belts, or ribbed belts, have varying cross-sectional shapes and dimensions. The groove profile of the pulley is designed to correspond to the belt’s shape, ensuring a precise fit and proper alignment. This allows for maximum contact between the pulley and the belt, reducing slippage and enhancing power transmission efficiency.
2. Groove Dimensions:
The dimensions of the groove, including its width, depth, and angle, are crucial in accommodating different belt sizes. A wider groove can accommodate wider belts, while a narrower groove is suitable for narrower belts. The depth of the groove ensures that the belt sits securely within the pulley, preventing it from slipping or disengaging. The groove angle is designed to match the belt’s angle or curvature, maintaining proper tracking and preventing lateral movement.
3. Tension and Belt Tracking:
Wheel pulleys play a role in maintaining proper belt tension and tracking. Tensioning mechanisms, such as adjustable pulley positions or tensioners, can be incorporated to ensure the optimal tension for different belt types. Proper tensioning prevents belt slippage and promotes efficient power transfer. Additionally, wheel pulleys can be designed with features like crowned surfaces or tracking guides to aid in belt tracking, keeping the belt centered and aligned within the pulley.
4. Belt Material Compatibility:
Wheel pulleys consider the compatibility of materials between the pulley and the belt. For example, certain belt materials may require specific pulley materials to prevent excessive wear or belt damage. In applications where high temperatures or abrasive environments are involved, pulley materials that can withstand these conditions without compromising the belt’s integrity are selected.
5. Adjustable Designs:
Some wheel pulley systems offer adjustability to accommodate different belt sizes and types. This can be achieved through movable pulley positions, interchangeable pulley inserts, or adjustable tensioning mechanisms. These features allow for flexibility in adapting to various belt configurations, making the system versatile and adaptable.
By considering groove profile, dimensions, tensioning mechanisms, belt material compatibility, and adjustable designs, wheel pulleys can effectively handle different belt types and sizes. This ensures proper belt engagement, reliable power transmission, and optimal performance in a wide range of applications.
What are the primary components and design features of a wheel pulley?
A wheel pulley consists of several primary components and design features that enable its functionality in mechanical systems. Here’s a detailed explanation:
1. Circular Disc:
The main component of a wheel pulley is a circular disc. This disc is typically made of a durable material such as metal or plastic. The circular shape provides a stable structure for the pulley and allows for rotational motion.
2. Groove:
One of the key design features of a wheel pulley is the groove or grooves along the circumference of the disc. The groove is designed to accommodate a belt or rope, allowing it to engage with the pulley. The shape and depth of the groove may vary depending on the type of belt or rope being used.
3. Belt or Rope Engagement:
The groove in the wheel pulley provides a secure grip on the belt or rope. This ensures efficient power transmission and prevents slippage during operation. The engagement between the pulley and the belt or rope is crucial for transferring motion and power.
4. Diameter:
The diameter of the wheel pulley determines the speed and torque characteristics of the mechanical system. Larger pulley diameters generally result in higher belt speeds and lower torque, while smaller pulley diameters yield lower belt speeds and higher torque. The diameter can be adjusted to achieve the desired speed and torque requirements.
5. Bearings:
Wheel pulleys often include bearings to facilitate smooth rotation. Bearings reduce friction between the pulley and its mounting shaft, enabling efficient motion transfer and minimizing wear on the pulley and the shaft.
6. Mounting Shaft:
A wheel pulley is typically mounted on a shaft, which allows it to rotate. The mounting shaft may be a separate component or an integral part of the pulley design. It provides the axis of rotation for the pulley and is connected to the driving or driven component of the mechanical system.
7. Material:
Wheel pulleys are commonly made of durable materials such as steel, aluminum, or reinforced plastics. These materials offer strength and resistance to wear, ensuring the longevity and reliability of the pulley.
8. Pulley Flanges:
Some wheel pulleys feature flanges on the outer edges of the disc. These flanges help guide and keep the belt or rope aligned within the groove, preventing it from slipping off the pulley. Flanges also provide additional support and stability to the pulley assembly.
9. Tensioning Mechanism:
In certain applications, wheel pulleys may include a tensioning mechanism. This mechanism allows for the adjustment of belt tension, ensuring proper engagement and optimal power transmission. Tensioning mechanisms can be in the form of adjustable mounts, springs, or tensioning pulleys.
10. Lubrication Points:
Wheel pulleys may have lubrication points to ensure smooth operation and reduce friction. Lubrication helps minimize wear and heat generation, extending the lifespan of the pulley and improving overall efficiency.
Overall, the primary components and design features of a wheel pulley include the circular disc, groove, belt or rope engagement, diameter, bearings, mounting shaft, material, pulley flanges, tensioning mechanism, and lubrication points. These features work together to enable efficient power transmission and rotational motion in mechanical systems.
editor by CX
2024-05-08