Product Description
Farming equipment Aluminum belt pulley/Aluminum die casting belt pulley/Aluminum casting parts/farming equipment parts
Why Choose us
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
| Process | Aluminum Die casting, Squeeze casting+T6, Zinc Alloy die casting,CNC machining, Turning |
| Equipment | Cold chamber die casting machine:200T/280T/400T/600T/800T/1100T.CNC centers, CNC turning, CNC lathes, electrical pulse, line cutting, milling, drilling, grinding |
| Material | A319, A356, A360, A369, A380, A383, A384, A413, A535, 44300, 44300, 46000, AlSi9Mg, AlSi9Cu3, ADC12, ZL102, ZL104, ZL108, Zamak2,3,5,7 ect. Squeeze Casting: A356+T6, A356.2+T6, AlSi9Mg+T6, Zl108+T6, AlTi-Alloy+T6 |
| Surface | Trimming, Deburring,Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Zinc, Electrophoresis, Passivation, Chemical coating. |
| Software Assistance | Pro-e/Solid work/UG/Auto CAD/CATIA |
| Products Application | Automotive industry, Bicycle and motorcycle, Door and windows and furniture, Household appliance, Gas meter, Power tool,LED lighting, Medical instrument parts, ect. |
Aluminum Lightweight Production–Squeeze casting
We have developed the process of squeeze casting successfully. After T6 treatment, parts will be same level of strength and hardness as forging, but not need so much machining jobs, then finally realized the high strength and light weight of production.
Process introduction
-Integrated the advantages of forging and die casting.
-Parts forming under vacuum & high pressure conditions.
-Parts are made with very high density, very strong strength & hardness after T6.
-Roughness of parts are as same as the die casting.
-Precision with no more machining for some complex structure
Why Choose us?
1. Own mould R&D team and mould making workshop.
2. Own factory to offer the reasonable prices and quick response.
3. Complete service from mould, production, heat treatment, surface treatment, assemble.
4. 20years experience for die casting.
5. Squeeze casting+T6 — to make the parts with lightweight and strong strength.
Certifications
Company Profile
As a manufacturer, it is a great advantage to have our own moulds workshop, to make the perfect parts by saving time and costs. Set with full machines and skilled team, we can finish moulds very quickly for some big project with more than 50 models of parts. And changing or testing new samples always are free to customer and to be finished within short time.Full equipments support us the enough production capacity. We can make a wide range of parts from 0.01kg ~ 20kg. We can offer a very short lead time for you and adjust our production shifts according to customers urgent needs.
Packaging & Shipping
FAQ
1.Are you manufacture or trading company?
A: We are manufacture since 2006.
2. Can we get free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
3. What is surface treatment do you have?
A: Zinc plated, nickel plated, tin plated, brass plated, silver plated, gold plated, anodizing, etc.
4. Do you accept OEM/ODM?
A: Sure. We have more than 10 years OEM experience.
5. What’s your payment term?
A: Payment terms are flexible for us in accordance with specific conditions. Generally we advise 30%TT deposit, balance be paid before shipment
6.What is the normal lead time?
A. For stock products, we will send goods to you within 1-7days after receiving your payment.
B. For mass production, lead time is around 15-30 days, and longer if need open new mould.
7.Shipping
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For large order,we can arrange shipment by sea or by air according to your requirement. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Agricultural Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Deburring |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can wheel pulleys be integrated into conveyor systems for material handling?
Yes, wheel pulleys can be effectively integrated into conveyor systems for material handling. Here’s a detailed explanation:
1. Belt Conveyors:
Belt conveyors are commonly used for material handling in various industries. They consist of a continuous belt looped around two or more pulleys, with one or more powered pulleys that drive the belt. These powered pulleys are typically wheel pulleys. The belt moves along the length of the conveyor, carrying materials from one point to another. Wheel pulleys provide the necessary driving force to move the belt and transport the materials.
2. Efficient Power Transmission:
Wheel pulleys ensure efficient power transmission in conveyor systems. By properly engaging with the conveyor belt, they transfer rotational motion from the drive mechanism (such as an electric motor or engine) to the belt. The positive grip of the wheel pulleys on the belt minimizes slippage, ensuring that the power is effectively transmitted to move the materials along the conveyor. This efficient power transmission is essential for maintaining a continuous and reliable material handling process.
3. Belt Tension and Tracking:
Wheel pulleys play a vital role in maintaining proper belt tension and tracking in conveyor systems. Tensioning mechanisms, such as adjustable pulley positions or tensioners, can be incorporated to ensure optimal tension in the conveyor belt. Proper tensioning prevents belt slippage and ensures that the belt remains tight and engaged with the wheel pulleys. Additionally, wheel pulleys can be designed with crowned surfaces or tracking guides to aid in belt tracking, keeping the belt centered and aligned within the conveyor system.
4. Versatility and Customization:
Wheel pulleys offer versatility and customization options for conveyor systems. They can accommodate different belt types, sizes, and materials, allowing for flexibility in system design. This versatility enables engineers to select the most suitable belt and pulley combination based on factors such as load capacity, speed, and material characteristics. Wheel pulleys can also be customized with specific groove profiles, dimensions, and surface coatings to optimize performance and durability for specific material handling applications.
5. Conveyor System Integration:
Wheel pulleys can be seamlessly integrated into conveyor systems. They can be mounted on drive shafts or incorporated into conveyor frames, providing a compact and efficient solution for material handling. The modular nature of conveyor systems allows for easy installation, replacement, or expansion of wheel pulleys as needed. Additionally, conveyor systems can be designed with multiple wheel pulleys to accommodate different sections or levels within the material handling process, enabling smooth and controlled movement of materials.
6. Maintenance and Safety:
Proper maintenance and safety measures are important considerations when integrating wheel pulleys into conveyor systems. Regular inspection and maintenance of the pulleys, belts, and associated components help identify and address any issues promptly, ensuring optimal performance and minimizing downtime. Safety guards and mechanisms can be implemented to protect operators and prevent accidents, such as pulley entanglement or material spillage.
Overall, wheel pulleys are well-suited for integration into conveyor systems for material handling. Their efficient power transmission, belt tension and tracking capabilities, versatility, and ease of integration make them a reliable and effective component in ensuring smooth and efficient material movement within various industries.
Can wheel pulleys be customized for specific machinery and equipment?
Yes, wheel pulleys can be customized to meet the specific requirements of machinery and equipment. Here’s a detailed explanation of how wheel pulleys can be customized:
1. Pulley Size and Diameter:
Wheel pulleys can be manufactured in various sizes and diameters to match the specific dimensions and space constraints of the machinery or equipment. Customizing the pulley size ensures proper fitment and optimal power transmission.
2. Material Selection:
Depending on the application and environmental conditions, the material of the wheel pulley can be customized. Common materials used for wheel pulleys include metals such as steel, aluminum, or cast iron, as well as high-strength plastics. The choice of material is based on factors such as load capacity, durability, corrosion resistance, and weight considerations.
3. Shaft and Bearing Design:
The shaft and bearing design of the wheel pulley can be tailored to suit the specific load requirements and operating conditions of the machinery or equipment. This involves selecting the appropriate bearing type, size, and lubrication method. Additionally, the shaft can be customized in terms of length, diameter, and keyway specifications.
4. Pulley Groove Profile:
The groove profile of the wheel pulley can be customized to match the specific type of belt, rope, or cable used in the power transmission system. Different profiles, such as V-shaped, round, or flat, can be machined into the pulley to ensure proper engagement and grip with the power transmission element.
5. Surface Coatings and Treatments:
In certain applications, wheel pulleys may require surface coatings or treatments to enhance their performance. Customizable options include corrosion-resistant coatings, wear-resistant treatments, or special finishes to reduce friction and improve overall efficiency.
6. Integration of Additional Features:
Depending on the machinery or equipment’s unique requirements, wheel pulleys can be customized to integrate additional features or components. For example, pulleys can be designed with built-in keyways, set screws, or flanges for easy installation and alignment. Customized pulleys can also accommodate specific belt tensioning mechanisms or belt tracking systems.
7. Balancing and Precision Machining:
For high-speed applications or machinery that demands precise operation, wheel pulleys can undergo customized balancing and precision machining processes. This ensures smooth operation, minimizes vibrations, and reduces wear on the power transmission system.
By offering customization options in terms of size, material, shaft design, groove profile, surface coatings, additional features, and precision machining, wheel pulleys can be tailored to meet the specific requirements of machinery and equipment. This customization capability allows for optimized performance, reliability, and efficiency in power transmission systems.
How do wheel pulleys handle variations in load capacity and speed?
Wheel pulleys are designed to handle variations in load capacity and speed in power transmission systems. Here’s a detailed explanation of how they handle these variations:
Load Capacity:
1. Pulley Size and Diameter:
Wheel pulleys can be designed with different sizes and diameters to accommodate varying load capacities. Larger pulleys have a greater contact surface area with the belt or rope, distributing the load over a larger area and reducing the stress on the pulley. This allows for the transmission of higher loads without compromising the integrity of the pulley.
2. Material and Construction:
Wheel pulleys are manufactured using materials that offer high strength and durability. Common materials include metals such as steel or cast iron, as well as high-strength plastics. The construction of the pulleys is designed to withstand the anticipated loads without deformation or failure.
3. Bearing and Shaft Design:
The bearings and shafts supporting the wheel pulleys are chosen and designed to handle the expected loads. They are selected based on load capacity, speed, and the specific requirements of the application. High-quality bearings and robust shafts ensure smooth rotation and reliable performance under varying load conditions.
Speed:
1. Pulley Ratio:
Wheel pulleys operate on the principle of pulley ratio, where the speed of the driven pulley is determined by the ratio of the sizes of the driving and driven pulleys. By adjusting the pulley sizes, the speed of the driven pulley can be modified to meet the desired requirements. This allows for variations in speed without the need for complex transmission mechanisms.
2. Belt or Rope Selection:
The selection of the belt or rope used with the wheel pulleys can also influence the speed capabilities. Different types of belts or ropes have varying speed ratings and can handle different operating speeds. By choosing the appropriate belt or rope material and design, the wheel pulleys can effectively handle variations in speed.
3. Pulley Design:
Wheel pulleys are designed to minimize slippage and ensure efficient power transmission at different speeds. The pulley grooves are shaped and dimensioned to match the profile of the belt or rope, maximizing the contact area and grip. This design feature helps maintain consistent power transmission even at varying speeds.
Overall, wheel pulleys handle variations in load capacity and speed through careful design considerations, such as pulley size and diameter, material selection, bearing and shaft design, pulley ratio, belt or rope selection, and pulley design. By incorporating these factors, wheel pulleys provide reliable and efficient power transmission across a range of load and speed conditions.
editor by CX
2024-02-07